Device design and development

With deep expertise in the manufacture of complex devices, we can support every stage of device design and development with commercialisation in mind from the start.

Inhalation specialists

At Bespak, we specialise in inhalation devices. Our holistic understanding of the finished products ensures that devices and components are designed for optimal performance.

Having manufactured devices in the billions for major pharmaceutical companies, we understand the complexities of bringing successful devices to market.

Our Capabilities

We support the development of inhaled and nasal devices that can be scaled for commercial volumes. This includes:

  • Design for manufacture to ensure industrialisation is built in from the start of device development
  • Complex component handling and high-speed automated assembly of high part-count devices
  • An in-house toolroom to ensure tight control over quality and manufacturability
  • Analytical services for both new product introduction and marketed products, from device and container closure system screening to aerosol performance characterisation, and QC-release testing of commercial products
  • Our rapid prototyping and advanced virtual modelling capabilities at our King’s Lynn site allow customers to evaluate device design and formulation iterations rapidly, reducing time, cost and waste. This approach streamlines early development and enables more intelligent design of experiments, improving efficiency and supporting consistent quality to deliver faster, smarter outcomes for customers.

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    Mapping the product design space

    UK-based capabilities in inhaled and nasal drug-device product development

  • Technical expertise in injection moulding is essential within the inhalation industry, and there is a growing need to strengthen and expand skills in this area. Our Injection Moulding Academy provides a unique, in-house training environment designed to support skills development for our employees, customers and partners. By fostering excellence and encouraging innovation, Bespak is able to support the rapid adoption of new technologies and adapt to evolving industry demands to stay at the forefront of device design and development.

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    Injection Moulding Academy

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