Case study
Commercial supply
Drug product manufacturing
Bespak offers full-scale batch production of inhaled drug products, manufactured to cGMP standards for commercial use. Our team has the knowledge, flexibility and resources to take on challenging projects of any shape or size, even those that require custom tailored processes. We take pride in meeting our customers’ commercial supply needs reliably and securely.
We can manufacture drug products at commercial scale for pMDIs, unit dose and multi dose nasal sprays, and nasal aerosols and powders.
Our manufacturing capabilities include:
Dispensing and handling of high potency APIs
1000 litre mixing system
Automated filling of glass and plastic bottles
Automated packing and serialisation
Analytical testing
Stability testing
Seamless tech-transfer
Device manufacturing
Device design and development
Our capabilities support the development of inhalation and nasal devices that can be scaled for commercial volumes. This includes:
Design for manufacture to ensure industrialisation is built in from the start of device development
Complex component handling and high-speed automated assembly of high part-count devices
An in-house toolroom to ensure tight control over quality and manufacturability
Analytical services for both new product introduction and marketed products, from device and container closure system screening to aerosol performance characterisation, and QC-release testing of commercial products
Prototyping and modelling capabilities
Injection Moulding Academy
Commitment to quality and sustainability
We are committed to providing the highest levels of cGMP control, regulatory compliance and sustainability in our operations.
As part of our strengthened focus on sustainability, we have implemented:
Advanced waste capture and recycling systems within our operations
Packaging optimisation to minimise material usage and reduce both product and propellant waste
Automated filling and testing technologies to further support our sustainability goals by decreasing energy consumption and lowering our overall carbon footprint
On-site renewable energy sources, robust recycling programmes and initiatives that positively impact the local community
Through these actions, we demonstrate leadership across the entire product lifecycle — from initial formulation through to full commercial supply.
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